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Rapid Axis

Sheet Metal Design Guide

A Free 29-Page Guide to Designing Manufacturable Sheet Metal Parts

Sheet metal design decisions such as material choice, bend allowances, hole placement, and joining method, determine whether your part comes off the line right the first time or bounces back with cracked bends, misaligned holes, and a quote that’s higher than you expected. Our free guide breaks down the fundamentals of sheet metal design and provides pro techniques so that you can build manufacturability into your part from the first sketch, whether you’re prototyping or scaling to production.

Two Tablets Displaying A Sheet Metal Design Guide. The Left Tablet Shows A Blue And Gray Cover With The Title, While The Right Tablet Displays A List Of Contents And A Photo Of An Industrial Setting.

Get Your Copy of Our Free Sheet Metal Design Guide

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What’s Inside

  • Sheet Metal Materials: Learn how strength, ductility, corrosion resistance, and conductivity should drive your material choice
  • Basic Principles: A crash-course on the core design-to-fabrication process, from CAD modeling through material selection to cutting
  • Joining Methods: The differences between MIG, TIG, spot, projection, and seam welding vs. adhesive bonding, and when to use each
  • Advanced Design Considerations: Pro tips on bend radius, bend relief, hole placement, tolerances, K-factor, and how to design for strength, rigidity, and easy assembly
  • Cost-Saving Tips: 5 factors that dictate sheet metal part pricing, so you can keep your design within budget
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